In this post, let’s look into what makes Testron the leading supplier of the benchtop injection molding machine in the USA. To that extent, looking into Testron Group’s TT-IMM can be effective as a benchtop device in the USA automotive, medical, consumer, and packaging industries.
Testron TT-IMM benchtop injection molding machine is a compact and benchtop device designed to produce plastic parts by injecting molten thermoplastic into a mold. This machine consists of an injection unit that melts and delivers the plastic, with a clamping unit that holds the mold in place in the process. And this blog will look into how this instrument makes Testron the leading supplier of benchtop injection molding machine in the USA.
Main Parts and Technical Parameters of the Benchtop Injection Molding Machine in the USA
Here, the exploration will focus on the TT-IMM benchtop injection molding machine itself. Learning about its moving parts and the parameters that improve its technical operations can be crucial to the evaluation of its credibility in the automotive, medical, consumer, and packaging industries of the USA.
Main Parts
Here is a look at the primary parts that make up Testron Group’s TT-IMM:
Machine frame
- High-strength European standard integrated rack assembly, lightweight, beautiful, and durable.
- 304 stainless steel tabletop, practical and beautiful.
- Aluminum alloy profiles, stainless steel safety doors, and CE certification for the entire machine.
Drive assembly
- Motor: 0.75x3kw motor, specialized driver.
- Reducer: Specialized motor reducer, self-lubricating system.
Screw & barrel assembly
- Barrel: made of 38CrMoAIA material, with a built-in cooling water jacket at the feed inlet, polished and nitrided.
- Screw: 38CrMoAIA material, diameter 25mm with a ratio 1:20, polished and nitride treatment.
- Ceramic heater, fan cooling, stainless steel hopper.
Spray nozzle assembly
- S136 is made of high-hardness steel material, precision-machined, polished, and treated with anti-sticking spray coating.
Opening and closing the mold assembly
- Stepper motor, specialized reducer, precision screw rod drive.
Injection assembly
- Stepper motor, specialized reducer, precision piston metering injection.
Electrical and control system
- Omron brand
- Stepper motor, specialized reducer, and CE certification.
PLC and touchscreen
- Samkoon brands, CE certification.
The Technical Specifications
Now, let’s focus on what the technical specifications of the TT-IMM benchtop injection molding machine in the USA:
| Model | TT-IMM |
| Injection Part | Screw dia. 25 mm |
| Screw ratio 20L/D | |
| Theoretical injection volume 32 cm³ | |
| Injection route 60 mm | |
| Injection weight 30 g | |
| Plasticization capacity 10g/s | |
| Injection rate 20g/s | |
| Heating temperature zone 4PC | |
| Injection pressure 160 MPa | |
| Screw speed 100 rpm | |
| Locking Part | Screw rod dia. 40 mm |
| Move mold stroke 150 mm | |
| Distance between pull rods (width x height) 230×230 mm | |
| Maximum mold thickness 250 mm | |
| Minimum mold thickness 120 mm | |
| Ejector stroke 50 mm | |
| Ejector force 50 KN | |
| No. of ejectors 1PC | |
| Mold positioning hole diameter 62mm | |
| Motor power 0.75x3pcsKW |
Table 1: Technical Parameters of the Benchtop Injection Molding Machine in the USA
These technical parameters ensure that the injection molding machine benchtop by Testron offers consistent and reliable performance that can be extremely relevant to the automotive, medical, consumer, and packaging industries of the USA. Now, to further explore if these specifications make the TT-IMM the best benchtop injection molding machine in the USA, let’s look into the robust features of this instrument.
The Features of the Benchtop Injection Molding Machine in the USA
Here is a look at the features of the Benchtop Injection Molder by Testron in the USA:
- It has a compact design and can be space-saving. This makes it a top-notch benchtop injection molding machine in the USA.
- It has a stainless steel body and a hard-anodized aluminum frame structure.
- The benchtop plastic injection molding machine has a fully electric water-free cooling system.
- It also comes with a full-automatic precision sensor.
- This instrument’s injection speed control ensures cavity filling rate.
- The instrument has an electronic temperature control system, temperature control adjustment.
- Its touch screens are convenient for operation and control, and automatic cycle counting.
- Each injection cycle does not exceed 15 seconds (the mold opens and ejects the part every 15 seconds).
- The process includes a simple operation, low mold opening cost, and low operation cost.
These top-notch features lead to Testron being referred to as a benchtop injection molding machine manufacturer in the USA.
The Benefits of the Benchtop Injection Molding Machine in the USA
The benchtop injection molding machines offer several benefits all over the USA. These can include enabling rapid prototyping and small-batch production, helping businesses overcome their industry competition. Therefore, to look at the key benefits of the molding machines:
- These machines allow you to start producing market-ready products quickly, giving you a competitive advantage.
- They can be an economical choice, ideal for quickly creating small quantities, and avoiding high costs. The Testron benchtop injection molding machine price is also lower compared to the industry averages.
- They are ideal for quickly creating and testing prototypes, leading to faster design iterations.
- They also provide complete control over the product details and allow you to produce parts without any external influence.
And it is these strong benefits that allow the TT-IMM to lead to Testron being regarded as among the benchtop injection molding machine suppliers. This is also true in the USA in terms of the assertion of Testron Group as a top material testing equipment supplier.
Final Verdict
The TT-IMM by Testron is considered among the benchtop injection molding machines in the USA, especially in the automotive, medical, consumer, and packaging industries. Its technical specifications, as well as the strong features, lead to some key industrial benefits that lead to Testron being a leading supplier of the Benchtop Injection Molding Machine in the USA.